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Abrasion -The damage caused
by the scuffing or friction of a bottle or decoration
against its package, or a bottle against an external
object. ABS (Acrylonitrile-Butadiene-Styrene) -Blends
or copolymers of polystyrene or styrene-acrylonitrile
copolymer with butadiene-acrylonitrile rubber.
Accelerated Aging -A means whereby the deterioration
encountered in natural aging may be accelerated and
reproduced in the laboratory. Acceptable Quality
Level (AQL) -The maximum percentage of proportion or
variant units in a lot or batch that, for the purposes
of acceptance sampling, can be considered satisfactory
as a process average. Accumulator-An auxiliary
cylinder and piston (plunger) mounted on injection
molding or bottle blowing machines. It is used to
provide extremely fast molding cycles. The accumulator
cylinder is filled (during the time between parison
deliveries or "shots") with melted plastic coming from
the main (primary) extruder. The molten plastic is
stored or "accumulated" in this auxiliary cylinder until
the next parison is required. At that time, the piston
in the accumulator cylinder forces the molten plastic
into the dies that form the parison. Acetal Resins
-The molecular structure of the polymer is that of
linear acetal, consisting of unbranched polyoxmethylene
chains. Acrylic- Polymethylmethacralate.
Acrylonitrile -A monomer with the structure (CH2=CHCN).
Its copolymer with butadiene is nitrile rubber, and
several copolymers with styrene exist that are tougher
than polystyrene. Its homopolymer is also used as a
synthetic fiber . Adsorption -The adhesion of
the moleclues of gases, dissolved substances, or liquids
(in more or less CNCentrated form) to the surfaces of
solids or liquids with which they are in contact.
Aesthetics -The sum total of the visual response to
the appearance of a bottle. Elements of aesthetics may
include: color, shape, or particular features of the
bottle. In packages, the texture or "feel" of the bottle
may also be part of the appeal to desirable responses.
Aging (Also see Artificial Aging) -The physical
and/or chemical change of a material with respect to
time, under defined environmental conditions.
Amorphous Phase -Devoid of crystallinity; no
definite order. At processing temperature, the plastic
is normally in the amorphous state. Annealing-
A process of holding a material at a temperature near,
but below, its melting point; the objective being to
permit stress relaxation without distortion of shape. It
is often used on moldsed bottles to relieve stresses set
up by flow into the molds. Antioxidant-A
chemical substance that can be added to a plastic resin
to minimize or prevent the effects of oxygen attack on
the plastic (e.g., yellowing or degradation). Such
chemical attack by oxygen may render a plastic brittle
or cause it to lose desired mechanical properties.
Antistatic Agent-A chemical substance that can be
applied to the surface of a plastic bottle, or
incorporated in the plastic from which the bottle is to
be made. Its function is to render the surface of the
plastic bottle less susceptible to accumulation of
electrostatic dirt or dust on the surface of the plastic
bottle. Artificial Aging (Also see Aging) -The
exposure of the plastic bottle (with or without product
in it) to conditions which "accelerate" the effects of
time. Such means include heating, exposure to cold,
flexing, exposure to chemicals, ultraviolet lights, etc.
Typically the conditions chosen for such testing reflect
the conditions under which the plastic bottle will be
used. The length of time the bottle is exposed to these
test conditions is generally relatively short.
Properties such as dimensional stability, mechanical
fatigue, chemical resistance, stress crack resistance,
etc., are evaluated. Autoclave -Steam
sterilization normally conducted at 250 at 30lbs. of
pressure for 30 minutes in a closed vessel.
Average Molecular Weight- Plastics (polymers) are
long, chain-like structures. The number of units which
comprise an individual chain varies from chain to chain.
Average Molecular Weight indicates chain length of the
most typical chain in a given plastic; it is neither the
longest chain nor the shortest. Average Wall
Thickness-A number obtained by adding the thick and
thin wall section and dividing by two. Average Wall
Thickness does not describe the distribution of plastic
material in a bottle.
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Back Pressure -The
resistance to the forward flow of molten material.
Backing Plate- In injection molding equipment, a
heavy steel plate that is used as a support for the
cavity blocks, guide pins, bushings, etc. In blow
molding equipment, it is the steel plate on which the
cavities (i.e. the bottle molds) are mounted.
Barrel (Extruder) -In injection molding or bottle
blowing equipment, it is the hollow tube in which the
plastic material is gradually heated and melted and from
which it is extruded. Inside the barrel is a helical
screw which compresses and moves the plastic from one
end of the barrel to the other in the course of melting
the plastic. Barrier-A layer of material
designed to limit the migration or infiltration of
undesirable elements into the bottle or to prevent the
loss of desirable elements from the bottle.
Barrier Bottle -A bottle which is co-extruded,
treated or fabricated from barrier material to contain
products such as industrial chemicals or food products.
Base Radius (Also see Heel Radius) -It is that
radius at the base of a bottle which connects the body
(or wall) of the bottle with the bottom bearing surface
of the bottle. It varies in size, depending on the
design and geometry of the bottle. Bleed- To
give up color when in contact with water or a solvent;
undesired movement of certain materials in a plastic
(e.g., plasticizers in vinyl) to the surface of the
finished bottle or into an adjacent material. (Also
called migration). Bloom - (1) A surface
coating on a plastic bottle that comes from ingredients
such as plasticizers, lubricants, antistatic agents,
etc., which are incorporated, into the plastic resin. It
is not always visible. "Bloom" is the result of
ingredients coming out of "solution" in the plastic and
migrating to the surface of the plastic. (2) Also used
to describe an increase in diameter of the parison as it
comes from the extruder die(s) in the blow molding
process. Blow molding -A method of fabrication
in which a hot plastic parison (hollow tube) is placed
between the two halves of a molds (cavity) and forced to
assume the shape of the molds cavity by use of internal
pressure (usually air). Blow Pin -It is a
tubular tool through which pressure is introduced into
the parison to create the air pressure necessary to form
the parison into the shape of the molds. In some blow
molding systems, it is a part of, or an extension of,
the core pin. Blow Pressure- The pressure
required to form the parison into the shape of the molds
cavity, in a blow molding operation. Blow Rate -The
speed or rate at which the air enters or the time
required for air to enter the parison during the blow
molding cycle. Blowing Mandrel (Also see Mandrel)
-Part of the tooling in a blow molding operation. It
can form the opening in the parison and is also the
means by which air is introduced into the molds
containing the parison that ultimately is formed into a
bottle. Blow-up Ratio - The ratio of the
maximum molds cavity width or depth dimension to the
parison diameter. Blunt Thread Start- A detail
of thread design in which the start of the thread has
been squared off; i.e., there is no gradual thread
"fade-in." The blunt thread start is used as a means of
orienting the bottle in a printing machine or labeling
machine. Blushing -A surface whitening or
discoloration apparent on transparent (clear) or
translucent bottles. It is the result of physically
induced (e.g., by impact) or chemically induced phase
separation of the (1 ) ingredients in the plastic
molding compound, or (2) the molecular orientation of
the plastic. Bottom Blow - A specific type of
blow molding machine which forms bottles by injecting
the blowing air into the parison from the bottom of the
molds. Bottom Plate -That part of the molds
which forms the bottom of the bottle. Branched-
See "Linear Molecule." Breaker Plate -A
perforated plate located at the rear of an extruder .
Bulk Density- The weight per unit volume of a
molding compound as determined in a reasonably large
volume. The recommended test method is ASTM 01182. It is
not to be confused with the density of the plastic after
it has been formed into a bottle. Bulk Factor-
Ratio of the volume of loose molding powder to the
volume of the same weight of resin after molding.
Bumper Flats - A vertical section of the bottle,
usually near the base, used to provide bottle-to-bottle
contact that prevents bottles from tipping or wedging
while passing through conveyors. Burn Line -A
dark streak of material in a bottle resulting from
decomposed material dislodged from the extruder and
incorporated in the bottle. Burning Rate - A
term describing the tendency of plastic articles to burn
at given temperatures. Certain plastics will melt or
disintegrate without actually burning, or will burn only
if exposed to direct flame. Bushing-The outer
ring of any type of a circular tubing or pipe die which
forms the outer surface of the tube or pipe. It is used
in conjunction with a "Mandrel." Buttress Thread-
A design of thread profile (cross section) which takes
the form of a truncated triangle or slight modification
of that form. It is usually positioned so that the right
angle is at the bottom of the thread cross section, and
adjacent to the neck of the bottle finish. The
horizontal leg of the right triangle is the bearing
surface for a matching cap thread. It is designed to
withstand maximum force in one direction only.
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"C" Dimension -Opening
control diameter at top of finish. Cap -See
"Closure." Capacity -(1) The rated amount of
space inside a bottle provided for a given amount of
product. (2) Also, the total amount of volume inside a
bottle. The latter is more correctly called the overflow
capacity. Cellulosic -There are three major
types of cellulosic plastics: cellulose acetate,
cellulose acetate butyrate and cellulose actetate
(usually referred to simply as acetate, butyrate and
propionate). In these three groups are hundreds of
different grades. Center Gated molds- A molds
wherein the cavity is filled with resin through an
orifice interconnecting the nozzle and the center of the
cavity area. Charge -The volume or weight of
material required to load a molds for one complete cycle.
Chemical Resistance - Ability of a material to
retain utility and appearance following contact with
chemical agents. Child Resistant Closure -A
closure that requires dissimilar motions which make
removal by a child difficult and are subject to current
government regulations. Choked Neck- A
narrowed or constricted opening in the neck of a bottle.
Chromium Plating -An electrolytic process that
deposits a hard coating of chromium metal onto a
conductive surface. C.I.L. (Flow Test) -A
method of determining the rheology or flow properties of
thermoplastic resins developed by Canadian Industries
Limited. In this test, the amount of the molten resin
which is forced through a specified size orifice per
unit of time when a specified force is applied gives a
relative indication of the flow properties of various
resins. Clamping Plate -A plate fitted to a
molds and used to fasten the molds to a molding machine.
Clarity- Freedom of haze or cloudiness in a
plastic material. Clearance -A controlled
distance by which one part of an object is kept
separated from another part. Closure -A device
used to seal off the opening of the bottle, so as to
prevent loss of its contents. Closure Application
Torque -The amount of rotational force required to
apply a CT closure to a bottle finish. A measure of seal
integrity or tightness created by proper contact between
bottle and closure. Closure Removal Torque -The
amount of force necessary to loosen, open, or remove
closure from a bottle. Closure Stripping Torque -The
amount of force required to cause the closure and/or
bottle finish to distort and override the matching
closure-bottle threads. CMA- Closure
Manufacturers Association. Coefficient of
Expansion -The fractional change in length
(sometimes volume is specified) of a material for a unit
change in temperature. Cold Flow-See "Creep."
Cold Shot- Starting up an extruder on a blow
molding machine requires that temperature equilibrium be
achieved sufficient to melt the plastic at a rapid
enough rate to form a parison from which to blow the
bottle. Before this is achieved, several incomplete
parisons will be formed while cycling the machine during
heat-up of the machine. These imperfect and unusable
parisons are called "cold shots." Collapse-
Deformation of the bottle. Color CNCentrate -A
measured amount or pigment incorporated into a
predetermined amount of plastic. This pigmented or
colored plastic is then mixed into larger quantities of
plastic material 10 De used for molding. The
"CNCentrate" is added to the bulk of plastic in
measured quantity in order to produce a precise,
predetermined color of the moldsed bottles.
Colorfastness- Capability of pigment in inks,
stains, coating, dyes and plastics to retain its
original hue without fading or running during use and
storage. Column Crush -A measure of the
resistance of a plastic bottle to deformation under a
vertical load, applied along the bottle抯 vertical axis.
Compound - The plastic material to be moldsed or
blown in to final form. Included are the resin itself,
along with modifiers, pigments, antioxidants,
lubricants, etc., needed to process the desired
properties in the finished bottle. Compression
Ratio - on a helical extruder screw, the ratio of
volume available in the first flight at the hopper
versus that available in the last flight at the end of
the screw. CNCavity-A hollowed portion in a
bottle or molds. CNCentricity -For a bottle, various
cross sections which have a common center are said to
have CNCentricity. Contamination- Foreign
matter in a bottle. Continuous Parison (Also see
Parison) -In the blow molding process, the uninterrupted
formation of an extrudate that is subsequently formed
into bottles. The cycling of the machine is so designed
that continuous extrusion can be maintained; i.e., need
not be interrupted while previously formed parions are
being formed in bottles. Continuous Thread
(Abbreviated "C-T") -An uninterrupted protruding
helix on the neck of a bottle to hold a screw-type
closure. Convexity -That portion or place on a
bottle or molds which protrudes. Cooling Channels -Channels
or passageways located within the body of a molds through
which a cooling medium can be circulated to control
temperature on the molds surface. Copolymer-
See "Polymer." Core Pin- Pin or blade used to
form a hole in a moldsed bottle; also see Blow Pin.
Core Rod- A rod used to form the internal
configuration of an injection blow moldsed parison or
preform. Coring -The method of sizing and
shaping a bottle opening by appropriate tools.
Corona Treatment- Exposing a bottle to a corona
discharge to increase receptivity to inks, lacquers,
paints, adhesives, etc. Crazing- Fine cracks
which may extend in a network on or under the surface or
through a layer of a plastic material. Creep -The
dimensional change with time OT a material under load,
following the Initial instantaneous elastic deformation.
"Creep! at room temperature is sometimes called "Cold
Flow." Crystallinity -A state of molecular
orientation in some resins which denotes an orderly
compact structure of the molecular chains forming the
polymer. Normally can be attributed to the formation of
solids crystals having a definite geometric form.
Cubic Displacement-Volume of space occupied by a
bottle, measured in terms of its external dimensions.
Curling -See "Parison Curl." Curtaining -The
vertical draping of folding caused by extruding a
parison which swells; i.e., grows in diameter as it is
extruded. Because of gravitational forces, the parison
tends to fold or wrinkle beneath the die as it descends.
Curvature- See "Parison Curl." Cut-Off-
The line where the halves (top and bottom) of a blow
molds come together; the knife edges of the molds squeeze
together and weld the top and bottom of the hot
parisons. Also called "Pinch-Off." Cycle -The
complete sequence of operations in a process to complete
one set of parts. The cycle is taken at a point in the
operation and ends when this point again starts.
Center Gated molds -A molds wherein the cavity IS
filled with resin through an orifice interconnecting the
nozzle and the center of the cavity area. Child
Resistant Closure (Abbreviated "CR") -A closure that
requires dissimilar motions which make removal by a
child difficult and are subject to current government
regulations. Clamp -The part of the molding
machine that holds the molds, keeps it closed while
plastic is forced into the tools, and provides the
motions that remove the closure from the molds.
Clamp Speed -Speed at which molds platens will open
and close; controlled by operator. Clamp Tonnage -Amount
of force, in tons, that machine is capable of exerting
on the molds. Insufficient clamp tonnage will allow the
molds to flash at the parting line when the melt is
injected at high pressure. Clamping Plate -A
plate fitted to a molds and used to fasten the molds to a
molding machine. Closure -A device used to
seal off the opening of the container, so as to prevent
loss of its contents. Closure Lining Machine -A
specialized machine that automatically cuts and inserts
liners into closures, at high speed, utilizing a punch &
die or specialized cutters. Closure Height -The
overall height of the closure proper. Measured from the
closure top to the open end of the closure. May be
considered in terms of "inside height" or "outside
height." Closure Mouth -The open end of the
closure. Closure Removal Torque -The amount of
force necessary to loosen, open, or remove closure from
a bottle. Closure Skirt -The vertical wall of
a closure. Closure Stripping Torque -The
amount of force required to cause the closure bottle
finish to distort and override the matching
closure-bottle threads. Cocking -Mis-application
of a closure to a container. Its appearance is uneven on
the container or pulled off to one side, due to the lack
of even downward pull of threads. This is normally
caused by over torquing or an out of spec. "8" dimension
container. Coefficient of Friction -The ratio
of the force required to move one surface over another
surface, to the total force pressing the two surfaces
together. Colorant -Any substance that imparts
color to another material or mixture. Colorants can be
either dyes or pigments. Cold Flow -Change in
dimensions and shape of a material when subjected to
stress, external weight, or pressure, generally at room
or cool temperature. This process is usually responsible
for "back off", or loss of torque over time.
Compression molding -A molding process whereby
thermoset plastic material is dropped into a cavity and
formed under pressure by a force. The process is
primarily done on a rotary molding machine.
Continuous Thread Closure (Abbreviated "CT") -A
non-interrupted spiral design threaded closure whose
main purpose is to mate with corresponding bottle
threads and provide sealing and re-sealing of the
package. Core -molds component which forms
internal surface of closure, including the threads.
Cycle -The sequence of operations in a process to
complete one set of parts. The cycle is taken at a point
in the operation and ends when this point again starts.
Cycle Time -Time during which one molding cycle
is completed. Comprises: injection of melt, cure,
recoversy ' part ejection, and clamping for next shot.
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Design of
Experiments {DOE} - A blueprint to conduct tests
where questions that need to be answered are outlined,
data collection sheets are prepared, analysis of data is
planned, and limitation of the tests are known, all in
advance. There are many types of designs available.
Dispensing Closure -a snap on or threaded closure
which allows for product dispensing (and usually
resealing) without removing the closure from the package
Dogs -The ratcheting lugs on the stripper bushing
that prevent the closure from turning as the core
unscrews from the closure. Draft -The degree
of taper of a side wall or the angle of clearance
designed to facilitate removal of parts from the molds.
Daylight Opening - Clearance between two platens
of a press in the open position. Deboss (ed),
(-ing) -Depressed design or lettering on the surface
of a bottle. Deflashing - Removing excess,
unwanted material from a moldsed bottle.
Degradation - A deleterious change in the chemical
structure of a plastic. Delamination -
Separation of the layers in a structure.
Deliquescent- Capable of attracting moisture from
the air. Density -Weight per unit volume of a
substance, expressed in grams per cubic centimeter,
pounds per cubic foot, etc. Destaticization-
See "Antistatic Agent." Detergents- Substances
which lower the surface tension of water and cause it to
"wet" (spread) more readily. These substances are
similar in some respects to soaps. Die -Any
tool or arrangement of tools designed to cut, shape or
otherwise form materials to a desired configuration.
Die Gap -The distance between the metal faces
forming the die opening. Die Lines -Marks on
the parison caused by damage or contaminated die parts.
Die Swell Ratio -The ratio of the outer parison
diameter (or parson thickness) to the outer diameter of
the die (or die gap). Die swell ratio is influenced by
polymer type, head construction, land length, extrusion
speed and temperature. Dimensional Stability-
Ability of a plastic bottle to retain the precise shape
in which it was moldsed, fabricated or cast.
Discoloration-Any change from the original color,
often caused by over heating, light exposure,
irradiation, or chemical attack. Draft- The
degree of taper of a side wall or the angle of clearance
designed to facilitate removal of parts from the molds.
Drop Test-Any test method in which the bottle
being tested is dropped in a specified manner for a
specific number of times or until the bottle fails from
impact. Refer to PBI-4. Dry-Blend -A
free-flowing dry compound prepared without fluxing or
addition of solvent. (Also called "Powder Blend").
Dry Coloring -Method commonly used by fabricators
for coloring plastics by tumble-blending uncolored
particles of the plastic material with selected dyes and
pigments. Ductility -(1) The extent to which a
solids material can be drawn into a thinner cross
section. (2) The ability of a material to elongate
without fracturing. Durometer Hardness-
Hardness of a material as measured by Shore Durometer .
Dwell- A pause in the application of pressure to
a molds, made just before the molds is completely closed,
to allow the escape of gas from the molding material.
Dyes - Synthetic or natural organic solvents and
characterized by good transparency and high coloring
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"E" Dimension -The smaller
diameter of the inside of the closure measured "thread
to thread". Corresponds to the "E" (outside wall) of the
container. Ejection -That part of the molding
cycle in which the finished bottle is removed
mechanically from the molds. Ejection System -System
used to eject the moldsed part from the molds after it
cures. Equivalent Closure Liners -Closure
liners that are composed of the same number of laminated
layers, with similar thickness, and with the same
facings in contact with the product. For example,
Pulp/lSPE from Insulec ...and Pulp/FSM1 from Selig.
"E" Dimension - On a threaded bottle neck
(finish), the measurement across the root of the
threads. Ejection - That part of the molding
cycle in which the finished bottle is removed
mechanically from the molds. Elastic Deformation -The
part of the deformation of a bottle under load which is
recoversable when the load is removed. Elasticity -
The property of a substance which enables it to return
to its original shape and size after removal of a
deforming force. Electronic Treating -A method
of oxidizing treating a plastic surface, to render it
printable, by subjecting it to a high voltage corona
discharge. Elongation- Lengthwise stretch of a
material usually expressed as a percentage of its
original length. Emboss (-ed), (-ing) -Raised
design or lettering on the surface of a bottle.
Environmental Stress Cracking (ESC) -The
susceptibility of a plastic bottle to crack or craze
under the influence of certain chemicals, stresses, or
other agents. Etch -To treat a molds with an
acid, leaving parts of the molds which remain in relief
to form the desired design on the bottle. Ethylene
Plastics- Plastics based on polymers or copolymers
of ethylene. EVA (Ethylene-Vinyl Acetate) -Copolymers
from these two monomers retain many of the properties of
polyethylene, but have considerably increased
flexibility for their density. Elongation and impact
resistance are also increased. Extender-A
substance added to a plastic composition to reduce the
amount of the primary resin required. Extrudate -The
plastic material delivered by an extruder .
Extrusion -The compacting of a plastic material and
the forcing of it through an orifice in more continuous
fashion. Exudation -Migration of an ingredient
in a mrial or product to the surface.
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FR- Fine Rib. The outside vertical
ribs of the closure (as opposed to course ribs)
Facing -Usually a plastic film, bonded or
co-extruded, to a resilient backing material, and in
contact with the product being packaged. Finish -Describes
the seal area, commonly referred to as the land area,
and thread area of the closure. Fitment -A
plastic component that snaps over the land area to
function as an orifice reducer or' blocker. Flash
-Excessive undesirable plastic materials on
containers or closures formed along molds seams or
parting lines, as a result of plastic flowing into
clearance between molds components. Foamseal -A
closure liner, made of expanded polystyrene foam.
Force -The tool used in compression molding that
molds the inside and bottom outside of the closure.
Full Thread Turn -360 degrees Fadeometer-An
apparatus for determining the resistance of resins and
other materials to fading. This apparatus accelerates
the fading by subjecting the bottle to high intensity
ultraviolet rays of approximately the same wave length
as those found in sunlight. Fill Point- The
level to which a bottle must be filled to furnish a
designated quantity of the contents. Filler-A
substance added to a plastic to make it less costly.
However, fillers may also improve physical properties,
particularly hardness, stiffness and impact strength.
The particles are usually small, in contrast to those of
reinforcements (i.e.); but there is some overlap between
the functions of the two. (Also see "Extender").
Fillet-A convex curve or surface which connects two
adjacent surfaces. Fin- Excess material left
on a moldsed bottle at those places where the molds or
dies mated. Also, the web of material remaining in holes
or openings in a bottle which must be removed in
finishing. Fines -Very small particles
(usually under 200 mesh) accompanying larger grains,
usually of molding powder. Finish -(1) The
plastic forming the opening of a bottle shaped to
accommodate a specified closure. (2) The ultimate
surface structure of a bottle. Finish Insert-A
removable part of a blow molds to form a specific neck
finish of a plastic bottle. Sometimes called "Neck
Insert" or "Neck Ring." Fitment-A device used
to accomplish a certain purpose, such as an orifice
reducer, dropper, sprinkler, powder shaker, etc.
Flame Treatment-A method of rendering inert
thermoplastic bottles receptive to inks, lacquers,
paints, adhesives, etc., in which the bottle is bathed
in an open flame to promote oxidation of the surface of
the bottle. Flammability -Measure of the
extent to which a material will support combustion.
Flash- Extra plastic attached to a molding along
the parting line; it must be removed before the part can
be considered finished. Flow- A qualitative
description of the fluidity of a plastic material during
the process of molding. Flow Marks (Also see "
Flow Lines") -Wavy surface appearance caused by
improper flow of the resin into the molds.
Fluorescent Pigments- Pigments which absorb
radiation of a given frequency and then emit radiation
of a different frequency. Leads to a glowing effect.
Friction Welding -A method of welding
thermoplastic materials whereby the heat necessary to
soften the components is provided by friction. (Also
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G.P.I. -Glass Packaging
Institute (formerly GCMI) Gate -An orifice
through which the molten resin enters the cavity. Small
restricted opening which connects the runners to the
cavity. Gate -The hole in the tool that allows
plastic into the tooling to form the closure.
Glued-in Closure Liners -Closure liners that are
attached to the inside roof of the closure, by a hot
melt adhesive. Glued-On Closure Liners -A
closure liner that is adhered to the sealing surface of
a container, through use of either an externally applied
adhesive (onto the container), or pressure-sensitive
adhesive coating (on the liner). Grit Blasted -A
method by which an abrasive is used to treat a molding
surface. Gas Transmission -The movement of gas
through a plastic film or wall at a specified
temperature, pressure and relative humidity. Gate
-An orifice through which the molten resin enters
the cavity. Gel- Generally a small undispersed
resin particle which, because of chemical structure
differences, does not process exactly like the
surrounding resin. Gloss -The shine or luster
of the surface of a material. Grit Blasted -A
method by which an abrasive is used to treat a molding
surface. Guide Pins- Devices to maintain
proper alignment of molds. A
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"H" Dimension -The
vertical distance between the inside top of the closure
at the sealing area and the bottom of the closure. This
dimension is measured without including the liner or
linerless feature. HDPE -High density
polyethylene. Helix Angle -A measure of the
inclination made by the spiral of the continuous thread
closure in relation to the horizontal plane measured at
the mean diameter of the thread profile. Angle of the
flights on the molding screw, usually 17.28.
Hot-Melt Adhesive -Adhesive, solids at room
temperature, which is liquefied by heat, applied molten,
and forms a bond by cooling and solidsifying. Based on
thermoplastic polymers, generally modified with resins
and/or waxes. Usually in range of 250 to 400 F "H"
Dimension-(1) On a threaded bottle neck (finish),
the measurement from the top of the finish to the point
where diameter 慖" extended parallel to the centerline
intersects the shoulder or bead. (2) The vertical
distance between the inside top of the closure at the
sealing area and the bottom (open end) of the closure
without including any liner (if used), or "Iinerless"
seal, ribs, membranes, or any other sealing elements.
HDPE- High Density Polyethylene. Hardness -The
resistance of a material to compression and indentation.
Among the testing methods are Brinell, Rockwell and
Shore. Haze -The degree of cloudiness in a
plastic material. Head -The end section of a
blow molding machine in which melt is transformed into a
hollow parison. Head Space -The volume between
the fill level of a bottle and the overflow.
Heat-Deflection Point- The temperature at which a
standard test bar (ASTM D-648) deflects 0.010 inches
under a stated load of either 66 or 264 psi.
Heating Chamber-In injection molding of the machine
in which the cold feed is reUUl,;tlU lU Cl hot melt.
(Also called "Heating Cylinder.") Heat Resistance
-The ability to withstand the effects of exposure to
high temperature. Care must be exercised in defining
precisely what is meant when this term is used.
Descriptions pertaining to heat resistance properties
include: boilable, washable, cigarette-proof,
sterilizable, etc. Heat Stability -The
resistance of a plastic material to chemical
deterioration during processing. Heat Transfer
Label- A label applied to a bottle by transferring
the label, preprinted on a substrate, to the bottle
surface. Heel- The part of a bottle between
the bottom bearing surface and the side wall. Heel
Radius -The degree of curvature at the extreme
bottom end of a bottle extending upward from the bearing
surface. Also called "Base Radius." Helix Angle -The
measure of inclination of the thread, from a plane
perpendicular to the vertical centerline of the thread
finish. Hermetic Seal- A seal that will exclude air and
will be gas tight at normal temperatures and atmospheric
pressures. Hob -The tool used in hobbing.
Hobbing- Forming molds cavities by forcing a hob
into cavity blanks of a softer material.
Homogeneous- Of the same composition or construction
throughout. Homopolymer- See "Polymer."
Hopper- Feed resevoir into which molding powder is
loaded and from which it falls into a molding machine or
extruder, sometimes through a metering device.
Hopper Dryer- A combination feeding and drying
device for extrusion and injection molding of
thermoplastics. Hot air flows upward through the hopper
containing the feed pellets. Hot Stamping-
Engraving operations for making plastics in which roll
leaf is stamped with heated metal dies onto the bottle.
Ink compounds can also be used. By means of felt rolls,
ink is supplied to type and by means of heat and
pressure. type is impressed into the bottle, leaving the
marking compound in the identification.
Hygroscopic- Tending to absorb moisture.
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"I" Dimension -The
diameter of the opening of the container measured from
inside wall to inside wall. Immediate Removal
Torque -The torque required to unscrew a closure
shortly (optimally within 15 minutes) after closure
application. Induction Seal Liners -A
specialized laminate containing aluminum foil, and a
plastic heat sealable film, which hermetically seals a
container through use of an "Induction Cap sealing
Machine." Interference -A condition where an
exterior diameter in the finish area of the bottle is
larger than the mating interior diameter of the closure.
Internal Threads -Threads of the interior of the
closure. Interrupted Threads -Threads on the
closure that are not continuous, having gaps. Normally
used in beverage closures. Thread on (neck) finish of
bottles in which, the thread has gaps or
discontinuities; the gaps being at the parting line of
the mol Injection molds -A molds into which a
plasticized material is introduced from an exterior
heating cylinder. Injection molding -A process
by which a plasticized material is forced into a molds.
Injection Unit -The part of the molding machine
that melts the material, mixes in the color and
additives, and injects the plastic into the molds.
I'L" Style Thread -Commonly referred to an all
purpose or balanced thread. Designed with a 30-degree
pressure angle. "I" Dimension-A specified
minimum dimension inside the bottle neck that will allow
sufficient clearance for filler tubes to enter the
bottle neck. Impact Modifier- See "Filler."
Impact Strength- (1) The ability of a material to
withstand shock loading. (2) The work done in
fracturing, under shock loading, a specified test
specimen in a specified manner . Inhibitor-A
substance that slows down chemical reaction. Inhibitors
are sometimes used in certain types of monomers and
resins to prolong storage life. Injection Blow
molding -A blow molding process in which the parison
to be blown is formed by injection molding.
Injection molds- A molds into which a plasticated
material is introduced from an exterior heating
cylinder. In-molds Labeling (I.M.L.) - A
process in which a label is placed in the molds and then
the parison is blown to form a labeled bottle.
Inorganic Pigments- Natural or synthetic metallic
oxides, sulfides and other salts, calcined during
processing at 1200?to 2100. They are outstanding in
heat-and-light stability, weather resistance, and
migration resistance. Interrupted Thread -Thread
on (neck) finish of bottles in which the thread has gaps
or discontinuities, the gaps being at the parting line
of the molds. Intrinsic Viscosity (I. V.) - A
solution viscosity measurement directly related to
polymer molecular weight. Ilonomer Resins -A
polymer which has ethylene as its major component, but
containing both covalent and ionic bonds. The polymer
exhibits very strong interchain ionic forces. The anions
hang from the hydrocarbon chain and the cations are
metallic; sodium, potassium, magnesium. These resins
have many of the same factors as polyethylene plus high
transparency, tenacity, resilience and increased
resistance to oils, greases and solvents. Fabrication is
carried out as with polyethylene. Irradiation
(Atomic) -As applied to plastics, refers to
bombardment with a variety of subatomic particles,
generally alpha-, beta-, or gamma rays. Atomic
irradiation has been used to initiate polymerization and
copolymerization of plastics and in some cases to bring
about changes in the physical proper plastic material.
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Jetting -A turbulent flow in
the resin melt caused by an undersized gate or where a
thin section becomes thicker. A
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Kirksite -Zinc alloy for the
construction of blow molds; it imparts a high degree of
heat conductivity to the molds. A
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Land -The lip of the container to
which the closure liner or land seal linerless feature
compresses or conforms to tolerance. Liner -A
disk of paper, cork, foam, plastic, etc., retained in a
closure to provide a flexible barrier between the
closure and the sealing surface of the container.
Liner Well -The space in the closure provided for a
liner when required. Linerless Closure -A
thermoplastic closure incorporating a moldsed-in sealing
feature, which, when applied to a container with the
appropriate finish, seals most liquids within the
container. "L" Dimension-Measured from the top
of the finish to the point where diameter "E" extended
parallel to centerline intersects the bead (for example,
SP-410 and SP-415 finishes). "L" Style Thread-A
type of thread contour (cross section) roughly
trapezoidal in outline. The outermost part is radiused.
This is a "general purpose" thread contour designed for
use with either metal or plastic closures. lids
Ratio (Length to Diameter Ratio) -A term frequently
used to define an extrusion screw which denotes the
ratio of the screw length to the screw diameter.
LDPE- Low Density Polyethylene. Label Panel -
That portion of the body of a bottle to which labels are
affixed or decoration imprinted. Land-See "Sealing
Surface." Lead- See "Pitch." Light
Resistance -The ability of a plastic material to
withstand exposure to light (usually sunlight or the
ultraviolet part of the light spectrum) without change
of color or loss of physical and / or chemical
properties. Light Stability -(1) A measure of
the ability of a pigment, dye, or other colorant to
retain its original color and physical properties either
alone or when incorporated into plastics, paints, inks
and other colored films or surfaces, upon exposure to
sun or other light. (2) Ability of a plastic to
withstand the deteriorating effect of exposure to sun or
other light dependently or of the stability of any
pigmentation it contains. Linear Molecule -A
long chain molecule of two dimensional structure which
may contain side chains or branches. In effect,
structural units connected to one another in a linear
sequence. Liner-A disc of paper, cork,
composition, etc., retained in a closure to provide a
sealing surface against the finish of a container.
Up -The extreme outer edge of the top of a bottle
intended to facilitate pouring. Lubricants-
Prevent materials sticking or improve processibility.
Lug- (1) A type of thread configuration, usually
thread segments disposed equidistantly around a bottle
neck (finish). The matching closure has matching
portions that engage each of the thread segments. (2) A
small indentation or raised portion on the surface of a
bottle, provided as a means of indexing the bottle for
operations such as mulU-oass decoration or labeling.
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Matte Finish -A coating
surface which displays no gloss when observed at any
angle. Also referred to as a "flat finish".
Mechanical Breakaway Bands -Closure that has a
portion or section of the skirt perforated or weakened
in some manner so that when the closure is opened, this
section is designed to break apart and either remain on
the container or attached to the closure to indicate the
package has been opened. Metallic Pigment-
Particles or flakes of non-oxidized metals or alloys
used as pigments to imitate a metallic appearance when
added to a clear ink carrier and printed on a container
or label. The most commonly used metals are aluminum,
bronze, copper, and zinc. Metallizing -Applying
a thin coating of metal to a non-metallic surface. May
be done by chemical deposition or by exposing the
surface to a vaporized metal in a vacuum chamber.
Modified Buttress Thread -Commonly referred to as
"M' style. Developed, with a 10-degree pressure angle,
to offer more closure-to-bottle thread contact.
molds -The combination of molds frame and tooling
components needed to form sure. molds Frame -The
plates and components required to direct plastic to the
tools that form a closure and remove them from the molds.
Multiple Lead Finish -A closure finish that has
two or more separate threads within the same space used
for a single lead thread. This finish increases the
thread pitch and angle and reduces the number of turns
to apply the closure. "M" Style Thread - A
type of buttress thread contour (cross section) for use
with plastic closures. The profile of the thread is
roughly a right triangle. One of the two legs that form
the right angle is part of the vertical wall of the neck
(finish); the other is the horizontal bearing surface,
against which the closure threads engage. Mandrel-
(1) In blow molding, part of the tooling that forms the
inside of the parison. (2) In extrusion, the solids,
cylindrical part of the die that forms tubing or pipe.
Manifold- A term used mainly with reference to
blow molding and injection-molding equipment. It refers
to the distribution or piping system which takes the
single channel flow output of the extruder or injection
cylinder and divides it to feed several blow molding
heads or injection nozzles. Mar Resistance -Ability
to retain a satisfactory surface appearance when
subjected to rubbing, scuffing, scratching, etc.
Material Distribution -A term which describes the
variation in thickness of various parts of the bottle;
i.e., body, wall, shoulder, heel, base, etc. Material
distribution is controlled by parison programming,
temperature of the melted plastic, bottle geometry, blow
up ratio, etc. Melt Flow- The amount, in
grams, of a thermoplastic resin which can be forced
through a 0.0825inch orifice when subjected to 2, 160
grams force for ten (10) minutes at 230, per ASTM D1238.
Melt Fracture -An instability in the melt flow
through a die, starting at the entry to the die. It
leads to surface irregularities on the finished article
like a regular helix or irregularly-spaced ripples.
Melt Home- The amount, in grams, of thermoplastic
material which can be forced through 0.0825-inch orifice
when subjected to 2,160 grams force for ten (10) minutes
at 190, per ASTM D1238. Melt Strength -The
strength of the plastic while in the molten state.
Melting Point- The temperature at which a solids
substance begins to melt under standard conditions.
Meniscus -The free surface of a liquid in a
bottle; for example, water in contact with air confined
in a capillary tube. The meniscus may be convex (e.g.
mercury vs. air in glass), or CNCave (e.g. water vs.
air in glass). Metalizing -Applying a thin
coating of metal to a non-metallic surface. May be done
by chemical deposition or by exposing the surface to
vaporized metal in a vacuum chamber . Metering
Screw-An extrusion screw which has a shallow
constant depth, and constant pitch section over,
usually, the last three (3) to four (4) flights.
Migration of Plasticizer- Loss of a plasticizer from
a plastic compound with subsequent absorption by an
adjacent medium of lower plasticizer CNCentration.
Mil - A unit of measurement being .001 inch.
Minimum Wall- A term that designates the minimum
thickness of the wall of a bottle. Moisture Vapor
Transmission Rate (MVTR) -The rate at which water
vapor permeates through a plastic film or bottle wall at
a specified temperature and relative humidity.
molds- (Verb) To shape plastic parts or finished
articles by heat and pressure. (Noun) (1) The cavity or
matrix into which the plastic composition is placed and
from which it takes its form. (2) The assembly of all
the parts that function collectively in the molding
process. molds Number- The number assigned to
each molds or set of molds for identification purposes.
The number is usually placed in that part of the bottle
molds that forms the base of the bottle. molds
Release -See "Parting Agent." molds Seam -A
line formed at the point of contact of the molds halves.
The prominence of the line depends on the accuracy with
which the mating molds components are matched. Also see
"Parting Line." molding Cycle -(1) The period
of time occupied by the complete sequence of operations
on a molding press requisite for the production of one
set of bottles. (2) The sequence of steps required to
produce a bottle without reference to the time.
molding Pressure- (1) The pressure applied to the
ram of an injection machine or press to force the
softened plastic to completely fill the molds cavities.
(2) For blow molding, see "Blow Pressure."
Monomer-A chemical compound which can react with
itself or other monomer(s) to form a polymer.
Mottle -A desired or accidental incomplete mixture
of colors or values of the same color, giving a speckled
or indistinctly spotted appearance. Multi-Cavity
molds- A molds with two or more molds impressions;
i.e., a molds which produces more than one bottle per
molding cycle. Multi-Layer Bottle -A bottle
which is co-extruded with two or more layers to contain
oxygen-sensitive foods or industrial chemicals.
Multiple Head Machine -A (blow molding) machine in
which the plastic melt is divided into separate streams
(parisons) each giving ultimately a bottle.
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Neck -Another term for the
container finish. Neck-See "Finish."
Neck Bead- Usually a protruding circle on the neck
of the bottle. Neck Down- See "Sag."
Neck Insert- Part of the molds assembly which forms
the neck (finish). Sometimes called "Neck Ring."
Neck Ring-See "Neck Insert", "Finish Insert."
Needle Blow- A specified blow molding technique
where the blowing air is injected into the hollow
article resins. Nitrile Resins- Polymers
containing high CNCentrations of nitrile having
outstanding barrier properties. Generally the
constituents are greater than 60% acrylonitrile along
with co-monomers such as acrylates, methacrylates,
butadiene and styrene. Nonpolar- Having no
CNCentrations of electric charge on a molecular scale,
thus incapable of significant dielectric loss. Examples
among resins are polystyrene and polyethylene.
Non-Rigid Plastic - A plastic which has a stiffness
in flexure apparent modulus of elasticity of not over
50,000 psi at 25% when determined according to ASTM test
procedure D747. Nozzle - (1) The hollow cored
metal screwed into the extrusion end of an extruder or
cylinder that matches the depression in the molds. This
nozzle allows transfer of the molten plastic from the
extruder or cylinder to the molds runners system and
cavities. (2) A hollowed metal nose used in injection
blow molding for the transfer of molten plastic from the
manifold to the parison cavity. Nylon -The
generic name for polyamides. A
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Orifice -An opening in a plug,
fitment, or dispensing cap through which the product is
dispensed. Oblong- A particular shape. A
bottle which has a rectangular cross-section
perpendicular to the major axis. Offset (Printing)
-A printing technique in which ink is transferred
from a reservoir to a printing plate; from the inked
printing plate the image is printed on a cylindrical
rubber roll (blanket) and then transferred to the object
to be printed. Olefins -A group of unsaturated
hydrocarbons of the general formula CNH2n, and named
after the corresponding paraffins by the addition of
"ene" or "ylene" to the stem. Examples are ethylene and
propylene. Opaque -Descriptive of a material
or substance which will not transmit light. Opposite of
transparent, i.e. Materials which are neither opaque nor
transparent are sometimes described as semi-opaque, but
are more properly classified as translucent q.v.
Optical Distortion -Change in appearance of objects
viewed through a transparent bottle, having certain
defects such as waviness of surface, etc. Orange
Peel-An unintentionally rough bottle surface.
Organic Pigments - Characterized by good brightness
and brilliance. They are divided into toners and lakes.
Toners, in turn, are divided into soluble organic toners
and lake toners. The soluble organic toners are usually
free from salt-forming groups. Lake toners are
practically pure, water-insoluble heavy metal salts or
other dye complexes precipitated upon or admixed with a
base filler. Orientation -The alignment of the
crystalline structure in polymetric materials so as to
produce a highly aligned molecular structure.
Orifice -The opening in the extruder die formed by
the orifice bushing (ring) and mandrel. Oval-A
particular shape. A bottle which has an elliptical cross
section perpendicular to the major axis. Overflow
Capacity -The capacity of a container to the top of
the finish or to the point of the overflow.
Oxidation -A chemical reaction involving combination
with oxygen to form new components.
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PAM (Pulp/Aluminum Foil/Mylar) -Generic
name for SA66, Esterfoil 50, PA-6, Cosmetic Liner .
PE -Polyethylene PE Foam or PEFM -Generic
name for F217 or Sure Seal 222, made of a 3-ply
co-extrusion: solids LDPE -LDPE Foam - solids LDPE.
PS -Polystyrene PP -Polypropylene PR
-Plain Round. Surface finish of closure, which is
usually glossy. Pearlescent Pigments -A class
of pigments consisting of particles that are essentially
transparent crystals of a high refractive index. The
optical effect is one on partial reflection from the two
sides of each flake. When reflections from parallel
plates reinforce each other, the result is a silvery
luster, iridescent effects' and metallic sheen
resembling natural or pearl. Effects possible range from
brilliant highlighting to moderate enhancement of the
normal surface gloss. Pellet Scar -The
characteristic mark caused by the pellet forming a skin
when first making contact with the cavity during the
molding operation, i.e. Compression molding,
Phenolic -Type of thermoset plastic. Pitch -The
number of turns a thread would circle the neck if the
neck were extended one inch. This is commonly referred
to as threads per inch. (T.P.I) Plastic -(Noun)
One of many high-polymeric substances, including both
natural and synthetic products, but excluding rubbers.
At some stage in its manufacture, every plastic is
capable of lowing under heat and pressure. (Adjective)
Made of plastic capable of flow under pressure or
tensile stress. Plastic Additives -Used to
enhance the product, processing, performance, appearance
and l or economics of the basic plastic formation.
Platten -The part of the machine that holds the
injection molds or compression tools. Plug - A
closure that is pressed into a contained opening, which
restricts product flow, by design, often referred to as
an orifice reducer. Polyethylene -A polyolefin
composed of polymers of ethylene. It is usually a
translucent, tough, waxy solids, which is unaffected by
water and by a large range of chemicals. There are three
general classifications: low-density, medium-density,
and high-density. Polymer -A high molecular
weight organic compound, natural or synthetic, whose
structure can be represented by repeated small units. If
a single monomer is involved, a homopolymer is obtained.
If two or more monomers are involved, a copolymer is
obtained. Polypropylene -A tough, light-weight
polyolefin plastic made by the polymerization of
high-purity propylene gas in the presence of an
organometallic catalyst at relatively low pressures and
temperatures. Type of crystalline thermoplastic polymer.
Polystyrene -A thermoplastic material derived
from the polymerization of styrene (vinyl benzene);
non-toxic, tasteless, odorless, good general dielectric
properties; excellent water and weather resistance and
resistant to most foods, drinks, etc., with the
exception of essential oils, gasoline, turpentine, which
will harm the material. Type of amorphous thermoplastic
polymer. Pop Value -The force measured in
pounds to separate the tamper evident band from the body
of the closure. Pressure Angle -Part of the
thread that comes in contact with corresponding bottle
thread. " P" Style Thread -A type of buttress
thread contour (cross section) for use with plastic
closures. The profile of the thread is roughly a right
triangle. One of the two legs that form the right angle
is part of the vertical wall of the neck (finish); the
other is the horizontal bearing surface, against which
the threads engage. Paneling- Distortion (side
wall collapse) of a container occurring during aging or
storage, caused by the development of a reduced pressure
inside the bottle. Parison -The plastic tube
formed from which a bottle is formed. Parison
Curl- A condition in which the parison curls upward
and outward, sticking to the outer surface of the die
ring. Balance of temperatures or orifice between die and
mandrel will normally relieve this problem.
Parison Swell-In blow molding, the ratio of the
cross sectional area of the parison to the cross
sectional area of the die opening. Parting Agent-
A lubricant, often wax, used to coat a molds cavity to
prevent the moldsed piece from sticking to it, and thus
to facilitate its removal from the molds. Also called
"Release Agent." Parting Line -Mark on a
bottle where halves of molds met in closing. P.B.I.
(Plastic Bottle Institute) -A division of the
Society of the Plastics Industry, Inc. PBT
(Polybutylene Terephthalate) -A particular
thermoplastic polyester. PC- Polycarbonate.
Pearlescent Pigments -A class of pigments
consisting of particles that are essentially transparent
crystals of a high refractive index. The optical effect
is one of partial reflection from the two sides of each
flake. When reflections from parallel plates reinforce
each other, the result is a silvery luster. Effects
possible range from brilliant highlighting to moderate
enhancement of the normal surface gloss.
Permeability - (1) The passage or diffusion gas,
vapor, liquid or solids through a barrier without
physically or chemically affecting it. (2) The rate of
such passage. PET (Polyethylene Terephthalate) -
Known as thermoplastic polyester. Has the unusual
ability 10 exist in either an amorphous or highly
crystalline state. The crystalline state is necessary
for extruding the material, and the amorphous state
permits it to be oriented. Phenoxy Resins -A
high molecular weight thermoplastic polyester resin
based on bisphenol-A and epichorohydrin.
Pinch-Off-A raised edge around the cavity in the
molds, which seals off the part and separates the excess
material as the molds closes around the parison in the
extrusion blow molding operation. Pinch-Off Blades
-The part of the molds which compresses the parison
to effect a pinch-off. Pinch-Off Tail- The
bottom of the parison that is pinched off when the molds
closes. Pinhole -A very small hole in a
plastic bottle. Pitch- (1) The distance from
any point on the flight of an extruder screw to the
corresponding point on an adjacent flight, measured
parallel to the axis of the screw. (2) The distance from
any point on a full depth thread contour to the
corresponding point on an adjacent thread, measured
parallel to the axis of the finish. Plastic -(noun)
One of many high-polymeric substances, including both
natural and synthetic products, but excluding the
rubbers. At some stage in its manufacture, every plastic
is capable of flowing under heat and pressure.
(adjective) Made of plastic; capable of flow under
pressure or tensile stress. Plastic Deformation -A
change in dimensions of an object under load that is not
recoversed when the load is removed; opposed to elastic
deformation. Plastic Flow - Change in
dimensions and shape of a material when subjected to
external weight or pressure, generally at room or cool
temperature. Also known as "Cold Flow." See "Creep."
Plastic Memory -The tendency of plastics to
return to the original moldsed form. Different plastics
possess varying degrees of this characteristic.
Plasticity -The quality of being able to be shaped
by plastic flow. Plasticize -To soften a
material and make it plastic or moldsable, either by
means of a plasticizer or the application of heat.
Plasticizer Migration- Undesired movement of the
plasticizer to the surface of a plastic or from one
plastic to another. Platen -The plates on
which the molds assembly is mounted. Plug-See
"Fitment." Pock Marks-Irregular indentations.
Polar- Union of atoms in which the chemical bond
is electrostatic attraction between oppositely charged
particles. Polyallomers -Crystalline polymers
produced from two or more olefin monomers.
Polybutylene - A particular polyolefin.
Polycarbonate Resins- Polymers derived from the
direct reaction between aromatic and aliphatic dihydroxy
compounds with phosgene or by the ester exchange
reaction with appropriate phosgene derived precursors.
Polyethylene -A polyolefin composed of polymers
of ethylene. It is normally a translucent, tough, waxy
solids which is unaffected by water and by a large range
of chemicals. There are three general classifications:
low-density, medium-density , and high-density .
Polymer- A high-molecular-weight organic compound,
natural or synthetic, whose structure can be represented
by repeated small units; e.g., polyethylene, rubber,
cellulose. If a single monomer is involved, a
homo-polymer is obtained. If two or more monomers are
involved, a copolymer is obtained. Some polymers are
elastomers, some plastics. Polymerization -A
chemical reaction in which the molecules of a monomer
are linked together to form large molecules whose
molecular weight is a multiple of that of the original
substance. When two or more monomers are involved, the
process is called copolymerization or
heteropolymerization. Also see "Polymer."
Polysulfone -A polymer containing the sulfone
linkage. These thermoplastic materials exhibit
exceptionally high temperature resistance and low creep
properties. Polyolefin -A polymer prepared by
the polymerization of an olefin(s) as the sole
monomer(s). Polypropylene - A tough,
light-weight polyolefin plastic made by the
polymerization of high - purity propylene gas in the
presence of an organometallic catalyst at relatively low
pressures and temperatures. Polystyrene - A
thermoplastic material derived from the polymerization
of styrene (vinyl benzene); non-toxic, tasteless,
odorless, good general dielectric properties; excellent
water and weather resistance and resistant to most
foods, drinks, etc., with the exception of essential
oils, gasoline, turpentine, which will harm the
material. Polyvinyl Acetate -A thermoplastic
material composed of copolymers of vinyl chloride and
vinyl acetate; a colorless solids with good resistance to
water and CNCentrated acids and alkalies.
Porosity -(molds) An abnormality of the molds surface.
(Bottle) The quality or state of being permeable.
Post molds Labeling (P.M.L.)-Any method of labeling
which occurs after the bottle is blown. Pour-Out
Finish -A bottle finish having uniform undercut lips as
a sealing surface. Designed to facilitate pouring
without dripping. Preform -An injection-moldsed
parison which is blow moldsed by a second step into a
plastic bottle. PP- Polypropylene.
Pressure Angle -The contact face of the bottle and
closure thread form. Pressure Sensitive Label-
A die cut label that is applied from a web, on which it
is carried, to the bottle by gentle pressure.
Programming -A process for changing the size, weight
or wall thickness of the parison mechanically during its
formation. Prototype molds- A simplified molds
often made from a light metal casting alloy or epoxy
resin in order to obtain preliminary bottles. PS-
Polystyrene. Purging -The forcing out of one
color or one type resin by another from an extruder or
cylinder prior to molding the new color or resin.
Push-Up -The recessed area on the bottom of a bottle
designed to allow an even bearing surface on the outside
edge and prevent the bottle from rocking. PVC
(Polyvinyf Chloride) -A thermoplastic material
composed of vinyl chloride; a colorless solids with
outstanding resistance to water, alcohols, and
CNCentrated acids and alkalies. Classified as:
Plasticized and Unplasticized.
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Removal Torque -The
torque force, measured in inch-pounds, required to
unscrew a closure from a container. Resin -A
class of solids organic products of natural or synthetic
origin, generally or high molecular weight, with no
definite melting point. Most resins are polymers
runners -Channel that connects the sprue and gate.
runnersless molds -molds that are designed so that
the runners is heated and stays molten. runners is not
ejected after each shot. Reaming -A
post-operation used to size the inside of a bottle
finish. Recessed Panel- A bottle design in
which the area for labeling is indented or recessed.
Also see "Label Panel." Reciprocating Screw -An
extruder in which the screw when rotating is pushed
backwards by the molten polymer which collects in front
of the screw. When sufficient material has been
collected, the screw moves forward and forces the
material through the head and die at a high speed.
Recycle (Regrind) -Ground material from flash and
trimmings which is fed back into the molding machine.
Recycled Plastic -A plastic prepared from used
articles which have been cleared and reground.
Regrind- A thermoplastic from a processor抯 own
production that has been cleaned and reground.
Relief Angle -The angle of the cut away portion of
the pinch-off blade measured from a line parallel to the
pinch-off land. Resin -Any of a class of solids
or semi-solids organic products of natural or synthetic
origin, generally of high molecular weight, with no
definite melting point. Most resins are Polymers.
Rib -A reinforcing member of a fabricated or moldsed
part. Rigid Plastics- For purpose of general
classification, a plastic that has a modulus of
elasticity either in flexure or in tension greater than
100,000 psi at 23% and 50% relative humidity when tested
in accordance with ASTM Method D747 or D790 Test for
Stiffness of Plastics. Rigid PVC- Polyvinyl
chloride or a polyvinyl chloride/acetate copolymer,
characterized by a relatively high degree of hardness;
it may be formulated with or without a small percentage
of plasticizer. Rigid Resin -One having a
modulus high enough to be of practical importance; e.g.,
500,000 psi or greater. Rocker- A plastic
bottle with a bulged or deformed bottom, causing rocking
of the bottle when in the upright position.
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"S" Dimension - The
vertical distance from the top of the finish (land area)
to the intersection of the finish wall and the first
part of the thread where full depth exists. S.P.I.
- Society of the Plastics Industry Screw and
Barrel - The part of the injection unit that melts
and mixes material. Score Line - Area that the
closure is cut or scored through the band and into the
leaders. Seal Area - Area in which the
closure, when lining material is added, seals off on the
bottle. Seal Lip - The lip is located at the
bottom of the seal area. Lining material should not
extend beyond this lip area. Sealing Surface -
The surface of the finish of the container on which the
closure forms the seal. Sink Mark - A
depression on the surface of a plastic container or
closure generally caused by non-uniform shrinking of
plastic. Short - An area in a plastic part
that is not completely formed. Shot Size - The
amount of plastic that must be processed and injected in
the molds before one cycle Snap Fit Closure - A
closure that is held in place through the use of beads
or undercuts rather then threads. SM -SSmooth
Top of a closure Sprue - The section of runners
between the runners channel and gate. ST -
Stippled Top of a closure Stack molds - A molds
with 2 parting liner that can double output without
doubling machine tonnage. Stippling - A
decoration consisting of a system of closely spaced
small dots raised on the outer surface of bottles.
Storage Life - The period of time during which an
item can be stored under specified temperature
conditions and remain suitable for use. Storage life is
sometimes called "shelf life". Stripper molds -
Strips the closure thread off of the core (bump off).
Does not unscrew from molds. Stress Crack -
External or internal crack in plastic caused by tensile
stresses less than that of its short-time mechanical
strength. The environment to which the plastic is
exposed frequently accelerates the development of such
cracks. The stresses that cause cracking may be present
internally or externally or may be combinations of these
stresses. The appearance of a network of fine cracks is
crazing. Also see "environmental stress cracking" and
"thermal stress cracking" Stripped Thread - A
CT closure thread that is designed to eject from a
closure molds without the use of unscrewing. Its thread
profile is typically "L" style. Stripper Bushing -
The tooling component that forms the surface on the
bottom open end of the closure between the inside formed
by the core and the outside formed by the cavity.
Stripping Torque - The amount of application torque
that causes the threads of the closure to override the
container threads. Surface Finish - The degree
of gloss, matte, or type of ribbing. " S"
Dimension - Locates the position of the bottle
thread with respect to the top of the finish. It is a
vertical distance from the top of the finish to the
intersection of the finish wall and the top of the first
part of the thread where full depth contour exists.
"S1" Dimension - Locates the position of the
bottle thread with respect to the top of the finish. It
is a vertical distance from the top of the finish to
intersection of the finish wall ("E" Diameter) bottom of
the thread form where full depth contour exists. This
dimension influences the amount or thread engagement and
closure orientation. Sag - The local extension
of the parison (often near the die face) due to
gravitational forces during extrusion. This causes
necking-down of the parison. SAN (Styrene
Acrylonitrile) - Thermoplastic copolymer with good
stiffness, scratch, chemical and stress-crack
resistance. Scar - The characteristic mark
caused by the pinch-off operation. Screen Pack -
A screen or layers of screens supported by a breaker
plate, usually located between the extruder and the die
head. Scuff - See "Abrasion". Sealing
Surlace - The surface of the finish of the container
on which the closure forms the seal. Seam -
See "molds Seam." Section - An identifiable
part of a bottle. Semi-rigid Plastic- For
purposes of general classification, a plastic that has a
modulus of elasticity either in flexure or in tension of
between 10,000 and 100,000 psi at 23% and 50% relative
humidity when tested in accordance with ASTM Method D747
and D790 Test for Stiffness of Plastics. Set -
(1) The final form a material assumes in the transition
from its plastic (fluid) state to a condition of desired
solidsity. (2) (verb) Generally, to reach a state of set;
to harden. Shark Skin - A surface irregularity
of a container in the form of finely-spaced sharp ridges
caused by relaxation effect of the melt at the die exit.
Also see "Melt Fracture", "Orange Peel." Shear -
An action resulting from applied forces which causes or
tends to cause two contiguous parts of a body to slides
relatively to each other in a direction parallel to
their place of contact. Shear Strength - (1)
The ability of a material to withstand shear stress. (2)
The stress at which a material fails in shear.
Shelf Life - The length of time that a bottle, will
remain in a saleable or acceptable condition under
specified conditions of storage. Also known as Storage
Life.". Shot - The yield from one complete
molding cycle, including scrap. Shot Capacity -
The maximum weight of material which an accumulator can
push out with one forward stroke of the ram.
Shoulder - That part of a bottle between the main
body and the neck (finish). Shrink Mark - An
imperfection, a depression in the surface of a moldsed
bottle where it has retracted from the molds.
Shrinkage - The decrease in dimension which a bottle
undergoes after being moldsed. Generally caused by
cooling and subsequent contraction of the plastic
material. Also see "molding Shrinkage." Silk
Screen Printing (Screen Process Decorating) - This
printing method, in its basic form, involves laying a
pattern of an insoluble material in outline on a finely
woven fabric, so that when ink is drawn across the
screen, it is able to pass through the screen in the
desired areas only. Sink Mark - See "Shrink
Mark." Skirt - The vertical wall of a closure
cap below the shoulder. Sleeve Label - A
decorated, plastic sleeve that fits over and on plastic
bottles. Specific Gravity -The density (mass
per unit volume) of any material divided by that of
water at a standard temperature, usually 4癈. Since
water抯 density is nearly 1.00 g/cc, density in g/cc and
specific gravity are numerically nearly equal.
Spider - (1) In a molding press, that part of an
injection mechanism which operates the ejector pins. (2)
In extrusion, a term used to denote the membranes
supporting a mandrel within the head/die assembly.
Spider Lines - Vertical marks on the parison or
bottle caused by the spider. Spin Welding - A
process of fusing two objects by forcing them together
while one of the pair is spinning, until frictional heat
melts the interface. Stabilizer - An
ingredient used in the formulation of plastics to assist
in maintaining the physical and chemical properties of
the compound materials at their initial values
throughout the processing and service life of the
materials. Static Electricity - Charges of
electricitv which sometimes develop in bottles during
handling or in machine operation. May cause undesired
dust attraction, sparking, etc. Stiffness -
Rigidity; resistance to bending. Stippling - A
decoration consisting of a system of closely spaced
small dots raised on the outer surface of bottles.
Storage Life - The period of time during which an
item can be stored under specified temperature
conditions and remain suitable for use. Storage Life is
sometimes called "Shelf Life." Stress Crack -
External or internal crack in plastic caused by tensile
stresses less than that of its short time mechanical
strength. The development of such cracks is frequently
accelerated by the environment to which the plastic is
exposed. The stresses which cause cracking may be
present internally or externally or may be combinations
of these stresses. The appearance of a network of fine
cracks in crazing. Also see "Environmental Stress
Cracking" and "Thermal Stress Cracking." Striation
- A longitudinal line in the parison or bottle due
to a disturbance in the melt path. Surface
Treating - Any method of treating a plastic so as to
alter the surface and render it receptive to inks,
paints, lacquers and adhesives, such as chemical, flame
or electronic treating. Surfactant - A wetting
agent. Surging - Unstable pressure build-up in
an extruder leading to variable throughput and waviness
of the parison. Sweating - Exudation of small
drops of liquid, usually a plasticizer or softener, on
the surface of a plastic part. Swelling Resistance
- Ability of a plastic to resist increase in size
due to contact with chemical agents.
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"T" Dimension - The larger
diameter of the inside of the closure measured "wall to
wall". Corresponds to the "T" dimension (thread) of the
container. T .P .I. - Threads per Inch, see
pitch. Tamper Band - The tamper-evident
feature of the closure. Usually connected to the closure
skirt by leaders or bridges. Tamper Evident
Breakaway Band Closure -Designed to reveal that
removal of the closure has been attempted. The section
of the closure skirt that is weakened or perforated in
some manner that when the closure is opened that section
is designed to either remain on the container or stay
partially attached to the closure. Tamper Evident
Closure -A closure or liner system that incorporates
a feature that visually indicates that the closure has
been removed or the product has been exposed. Removal of
the closure or liner system activates the indicating
feature. Tamper Evident Tear Band -Designed to
reveal that removal of the closure had been attempted.
This closure has a band, normally with a tab for
grasping, designed to be detached by the consumer.
Tamper Proof - In theory, a package that cannot
be tampered with. Thermoplastic - (Adjective)
Capable of being repeatedly softened by heat and
hardened by cooling. (Noun) A material that will
repeatedly soften when heated and harden when cooled.
Most polymers user I "T" Dimension - The
outside diameter of the thread helix on a bottle finish.
Tail Scar - See "Scar." Tamper Evident
Closure - A closure that incorporates a feature
(such as a separable band) that visually indicates that
the closure has been removed. Removal of the closure
activates the indicating feature. Tensile Strength
- The resistance of a material to longitudinal
tension stress. Thermal Conductivity - Ability
of a material to conduct heat. Thermal Degradation
- Deterioration by heat. Thermal Stress
Cracking (TSC) - Crazing and cracking of some
thermoplastic polymers which results from over-exposure
to elevated temperatures. Thermoplastic -
(adjective) Capable of being repeatedly softened by heat
and hardened by cooling. (noun) A material that will
repeatedly soften when heated and harden when cooled.
Most polymers used for bottles are thermoplastics.
Thermoset - A material that will undergo or has
undergone a chemical reaction by the action of heat,
catalysts, ultra-violet light, etc., leading to a
relatively infusible and cross-linked state. Typical of
the plastics in thermosetting family are the epoxies,
glyptals, melamines, ureaformaldehyde resins and
phenolics. Thread Engagement - The actual
contact made by the closure and bottle finish thread.
Usually specified in number of turns. Tolerance -
Permissible maximum deviation from specified dimensions
or quantities or specifications. Toner - Any
of several dyes used to add a particular color
characteristic (e.g., blueness, whiteness, etc.) to
either a clear or pigmented plastic. Top Blow -
A specific type of blow molding process which forms
bottles by injecting the blow air into the parison at
the top of the molds. Top Load - The amount of
weight bearing on the top of a container. The term is
sometimes used to indicate the maximum load the
container will bear without permanent distortion.
Torpedo - A streamlined metal block placed in the
path of flow of the plastic materials, thus forcing it
into intimate contact with heating areas. Also called
"Spreader ." Torque - The amount of rotational
force applied to a closure to seal (on-torque) or open
(off-torque) the bottle. Usually expressed in terms of
"inch pounds" and measured by means of a reliable torque
meter. Torque Tester - A type of torque meter
used for measuring removal torque of screw caps. Can
also be used to apply screw caps to a known
predetermined tightness. Torsion - Stress
caused by twisting a material. Translucent -
Descriptive of a material or substance capable of
transmitting some light, but not clear enough to be seen
through. Transparent - Descriptive of a
material or substance capable of a high degree of light
transmission; i.e., clear enough to see through.
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Ultimate Strength -
Term used to describe the maximum unit stress a material
will withstand subjected to an applied load in
compression,tension or shear test. Ultrasonic
Welding - A welding method accomplished through the
application of vibratory mechanical pressure at
ultrasonic frequencies (20-40 Hz). UPC (Universal
Product Code) - A 10-digit, all numeric code which
uniquely identifies product. The first 5 digits, called
the manufacturer identification number, identify each
manufacturer or organization controlling the label of
the product. The second 5 digits, called the item code,
identify individual items within the companies and are
assigned by the manufacturer or organization controlling
the label of the product. UV Stabilizer
(Ultraviolet) - Any chemical compound which, when
admixed with a thermoplastic resin, selectively absorbs
UV rays and minimizes chemical and/or physical changes
that may be caused by UV. Undercut - An
indentation or protuberance on a bottle that in some
cases impedes the withdrawal from the molds. Unit
molds - A molds which comprises only a single cavity ,
frequently a pilot for the production set of molds.
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Virgin Material - A
plastic material that has not been subjected to use or
processing other than that required for its initial
manufacture. Viscoelastic - A term that refers
to plastics which "store" and dissipate energy during
mechanical deformation. The term explains "Flow" of
plastic materials under stress. Viscosity -
Internal friction or resistance to flow of a melt. The
constant ratio of shearing stress to rate of shear. In
melts for which this ratio is a function of stress, the
term "apparent viscosity" is defined as this ratio.
Volume - Referred to as "Displacement"; also as
"Capacity." (1) The amount of water displaced by a model
of a bottle; used to estimate its capacity. (2) The
amount of product a bottle is designed to hold; i.e., up
to the fillpoint of the bottle. (3) Also, the overflow
capacity; i.e., amount of product a bottle will hold
when filled to overflowing. Vent - In a molds,
a shallow channel or minute hole cut in the cavity to
allow air to escape. Vertical Load - See "Top
Load." Vinyl - Informal generic term for any
of the vinyl resins. A -
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"W" Dimension - The width
(vertical height) of the bead on certain bottle
finishes. Waist - The portion of a bottle
which has a smaller cross section than the adjacent
areas. Warpage - Dimensional distortion in a
bottle after molding. Weld Lines (Also "Weld
Marks" or "Flow Lines") - A mark on a moldsed plastic
bottle through a sharpened hollow needle which pierces
the parison. Wetting Agent - Chemical agent
used to overcome reluctance of dissimilar materials, one
of which is a liquid, to wet or mix, by reduction of the
surface tension of the liquid.
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Yield Point - That point
beyond which the stress in a material will cause a
permanent deformation. Yield Value (Yield
Strength) - The lowest stress at which a material
undergoes plastic deformation. Below this stress, the
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